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Secondary Clutch Problem

This is a discussion on Secondary Clutch Problem within the Engine and Drivetrain forums, part of the Kawsaki Teryx Forum Technical category; I' am currently in the process of installing a Dalton Clutch kit. I got the primary off and the new Dalton parts installed no problem, ...


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Old 04-16-2012, 08:26 AM
 
Join Date: Apr 2012
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Secondary Clutch Problem

I' am currently in the process of installing a Dalton Clutch kit. I got the primary off and the new Dalton parts installed no problem, though when I went to get the secondary off, it will not even begin to slide off the shaft. I have soaked it with Penetrating oil, WD-40, used a rubber mallet, pry bars, and even tried hooking a come along up to it to pull it off...with no luck.

Anyone experienced this issue before and have any tips on how to get this damn thing off?
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Old 04-16-2012, 08:48 AM
Polaris425's Avatar  
Join Date: Apr 2012
Location: Bama
Posts: 1,055
has it ever been off before? if not sometimes the first time is a booger, especially if it's been on there a while. I'll search our forum for any tips and report back.

http://www.mudinmyblood.net/forum/sh...tuck+secondary

There's one thread

http://www.mudinmyblood.net/forum/sh...tuck+secondary

and another.

http://www.mudinmyblood.net/forum/sh...tuck+secondary

one more
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Old 04-16-2012, 08:54 AM
 
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I don't believe it has ever been off. I bought it used, so hard saying. It's a 2010, with about 1000mi.
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Old 04-16-2012, 09:14 AM
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Yeah it's probably on there good. There are some tips in those threads, maybe one will help.


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'00 Polaris Xpedition 425
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'00 Polaris Scrambler 500 4x4
'07 Brute 750
Now: 2011 LE REX - MIMB Custom Snorkel; MIMB Foot Pedal Mod; Viper Max 4000# w/ syn;
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Old 04-16-2012, 10:13 AM
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Join Date: Aug 2010
Location: West ,TN
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mine was the same way, lucky I had my motor out at the time. It was so hard to get off the shaft,finally after a couple of days of soaking and beating,prying it came lose. good luck
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