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I didn't want to pay a lot for headsets so I made my own using Sena kit completely wireless and can intercom car to car. $284 for two sets of helmet kit plus $32 for 2 ear muffs. It was fairly easy to do. I did have to cut the speaker wires about 2.75" from speaker and resolder the wires. The foam in the headsets pulled out easily and i used a cap from aerosol can as pattern to cut foam for speaker which was smaller than speaker for a tight fit. PM me if you want more pics and details.

https://www.amazon.com/Sena-SMH10D-10-Motorcycle-Bluetooth-Intercom/dp/B0087NAZM0/ref=mp_s_a_1_40?ie=UTF8&qid=1536007247&sr=8-40&pi=AC_SX236_SY340_QL65&keywords=helmet+bluetooth+intercom+headset

https://www.amazon.com/Mpow-Reduction-Adjustable-Protection-Defenders/dp/B07C5HTD7Y/ref=mp_s_a_1_5?ie=UTF8&qid=1536196506&sr=8-5&pi=AC_SX236_SY340_QL65&keywords=hearing%2Bprotection%2Bear%2Bmuffs%2Bpurple&dpPl=1&dpID=51Z4-KyfMuL&ref=plSrch&th=1&psc=1
 

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Hello Garyn,
I'm new to SXS and in my first 2-day ride a month ago, it was apparent that I need an intercom for me and my wife. But I don't have budget for the RuggedRadios, etc. I like your solution. Before I start down that road, in the 1-2 years since you did this, do you have any lessons learned? How has your DIY solution held-up? Thanks in advance...
 

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