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I have an older 2510 diesel that makes a popping noise and has a noticeable jerk in the front axle, only in 4wd.I did have a bad left hand axle and have replaced it, I thought that was the problem but it still does it. I can jack all four wheels off the ground and run it on jack stands and it won't make any noise. Any suggestions, Thanks.
 

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Are you on pavement or hardback dirt?
The front drive axles will get in a bind on pavement, as you turn one tire will have to travel farther than the other putting the axels in a bind, Then one tire will slip, releasing the bind. That might be what you are hearing.....

If you are on a hard surface, I would not have it in 4x4 mode.
 
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